Evaluation of Mechanical Properties and Wear Behavior of Aluminium-Red Mud Composite Synthesized By Powder Metallurgy.

  • Neelima Devi Chinta Department of ME, University College of Engineering, JNTUK, Vizianagaram -535003, India.
  • N. Selvaraj Department of ME, National Institute of Technology, Warangal - 506004, India.
  • V. Mahesh Department of ME, S.R Engineering College, Warangal - 506371, India.

Abstract

Red mud received from NALCO, Odisha, India has been subjected for sieve analysis and milled to 42 nanometers using high energy ball mill. Pure aluminium powder of 99.72% purity as matrix with red mud as reinforcement at 2%, 4%, and 6% weight fractions at micro as well as nano levels. Micro and nano structured red mud powders and pure aluminium are mixed in a V-blender, compacted at a pressure of 40 bar and samples are prepared by conventional sintering. The mechanical properties of Aluminium-Red mud micro and nano composites are evaluated with respect to hardness and compression strength. The experimental compression strength values are validated by Deform-2D software. An increase in hardness and compression strength is observed with increase in the amount of percentage weight fraction of Red mud. Wear characteristics are investigated using pin-on-disc wear testing machine and evaluated the prediction of optimal combination of pure aluminium and weight fraction of micro and nano structured red mud powder using Regression analysis. Highest wear resistance is observed for the test specimen with 42 nm size and 6% weight fraction of red mud powder at 600 RPM speed.

##Keywords:## Nanocomposites; Sintering and Mechanical Properties.
Published
Nov 30, 2015
How to Cite
CHINTA, Neelima Devi; SELVARAJ, N.; MAHESH, V.. Evaluation of Mechanical Properties and Wear Behavior of Aluminium-Red Mud Composite Synthesized By Powder Metallurgy.. Journal of Ocean, Mechanical and Aerospace -science and engineering-, [S.l.], v. 25, n. 1, p. 13-18, nov. 2015. ISSN 2527-6085. Available at: <https://isomase.org/Journals/index.php/jomase/article/view/433>. Date accessed: 30 apr. 2026. doi: http://dx.doi.org/10.36842/jomase.v25i1.433.

References

1. Mondal, D.P., Das, S., Nidhi Jha. (2009). Dry sliding wear behavior of aluminum syntactic foam, Mater Des Vol. 30, pp: 2563–2568.
2. Yang, Y., Li, X. (2004). Study on bulk aluminium matrix Nano-composite fabricated by ultra-sonic dispersion on Nano sized SiC particles in molten aluminium alloy, Materials Science and Engineering-A Vol. 38, pp: 378-383.
3. Unlu, B.S. (2008). Investigation of tribological and mechanical properties Al2O3-SiC reinforced Al composites manufactured by casting or P/M method, Materials and Design Vol. 29(10), pp: 2002–2008.
4. John, E Allison., Gerald, S Cole. (1993). Metal Matrix Composites on the automotive Industry Opportunities and Challenge, JOM Vol. 45(1), pp: 19-24.
5. Rao, R.N., Das, S., Mondal, D.P., Dixit, G. (2009).Dry sliding wear behavior of cast high strength aluminium alloy (Al–Zn–Mg) and hard particle composites, Wear Vol. 267, pp: 1688–1695.
6. Ghazali, M.J., Rainforth, W.M., Jones, H. (2007). The wear of wrought aluminium alloys under dry sliding conditions, Tribol Int Vol. 40, pp: 160–169.
7. Sharma, S.C. (2001). The sliding wear behavior of Al6061–garnet particulate composites, Wear Vol. 249, pp: 1036–1045.
8. Liu, W., Zhang, X., Jiang, W. (2011). Study on particle-size separation pretreatment of Bayer red mud, J. Environ. Eng Vol. 5, pp: 921–924.
9. Han, Y., Yang, Y., Wang, X. (2011). Research on the basic characteristics and utilization value of the Sintering process and Bayer red mud, Mater Rev Vol. 25, pp: 122–126.
10. Deuis, R.L., Subramanian, C., Yellup, J.M. (1996). Abrasive wear of Aluminium composites- a review, Wear Vol. 201, pp: 132-144.
11. Rahimian, M., Parvin, N., Ehsani. N. (2011). The effect of pro-diction parameters on microstructure and wear resistance of powder metallurgy Al-Al2O3 composite, Materials and Design Vol. 32, pp: 1031-1038.
12. Wilson, S., Alpas, A.T. (1997). Wear mechanism maps for metal matrix composites, Wear Vol. 212, pp: 41–49.
13. Sharma, S.C. (2001). The sliding wear behavior of Al6061–garnet particulate composites, Wear Vol. 249, pp: 1036 – 1045.
14. Ghazali, M.J., Rainforth, W.M., Jones, H. (2007). The wear of wrought aluminium alloys under dry sliding conditions, Tribol Int Vol. 40, pp: 160–169.
15. Paramguru, R.K., Rath, P.C., Misra, V.N. (2005). Trends in red mud utilization—A review, Miner Process Extr Metall Rev, Vol. 26, pp: 1–29.