Performance Analysis of Plate Punching and Bending Machine Combination

  • Fazri Zaini Ibrahim Mechanical Engineering, Universitas Riau, Indonesia
  • Yohanes Yohanes Laboratory Technology Production Mechanical Engineering Department, Universitas Riau, Indonesia

Abstract

The plate punching and bending combination machine is a machine that belongs to the press type with the use of a punch and a die to make holes or bends in a plate work-piece. This machine uses a hydraulic drive with a maximum working pressure of 700 Bars, which is used as a punch force to work-piece. But, it is not known the value of working pressure this frame can withstand. Therefore, machine performance becomes unknown such as punch force that can be used, work-piece thickness, whole circumference and type of material that can be machined. In this paper, the analysis is carried out using simulation and experimental methods. The simulation method is carried out using Autodesk Inventor software to determine the critical location, which is then measured by experiment. The experimental method is carried out by measuring the stress and deflection. Voltage measurement on the frame is carried out using a strain gauge sensor and measurements are carried out using a dial indicator. The application of a safety factor is 1.5 based on the yield strength of ASTM A36 as the frame material. The deflection that has occurred is 1.15 mm, the maximum working pressure obtained is 27.7 Bars. The maximum punch force is 5441 N.

##Keywords:## Working pressure, Punch force, Yield strength, Safety factor
Published
Nov 30, 2021
How to Cite
IBRAHIM, Fazri Zaini; YOHANES, Yohanes. Performance Analysis of Plate Punching and Bending Machine Combination. Journal of Ocean, Mechanical and Aerospace -science and engineering-, [S.l.], v. 65, n. 3, p. 117-124, nov. 2021. ISSN 2527-6085. Available at: <https://isomase.org/Journals/index.php/jomase/article/view/272>. Date accessed: 19 aug. 2024. doi: http://dx.doi.org/10.36842/jomase.v65i3.272.

References

[1] Kalpakjian, S. & S.R Schmid. 2010. Manufacturing Engineering and Technology. Edition 6. Pearson Prentice Hall. Upper Saddle River-New Jersey.
[2] Rizza, M.A. (2014). Analisis proses blanking dengan simple press tool. Jurnal Rekayasa Mesin. 5(1): 85-90.
[3] Yunus, N. dan Harianto, J. 2015. Perancangan dan Pembuatan Mesin Kombinasi Pelubang dan Penekuk Pelat. Tugas Akhir, Fakultas Teknik, Universitas Riau, Pekanbaru.
[4] Lubis, F.R. dan Yohanes (2018). Analisis pengaruh bentuk mata tool punch terhadap gaya dan kualitas pemotongan pada proses blanking. Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains, 5(2).
[5] Safruddin, R.A., Huda, F. & Utomo, S. (2018). Analisis pengukuran tegangan pada struktur pelat berbasis microcontroller arduino. Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains, 5(2).
[6] Yohanes, Y., & Andri, N. (2020). Performance of dynamometer with sensor type single bar for measuring drive power of rotary friction welding machine, Journal of Ocean, Mechanical and Aerospace -Science and Engineering-, 64(3), 73-80.
[7] Yohanes, Y., & Alqolbi, M. (2020). Development of dynamometer based on strain gauge with sensor rod type four square stalk to measuring the drive power of rotary friction welding machine, Journal of Ocean, Mechanical and Aerospace -Science And Engineering-, 64(1), 9-15.
[8] Wibawa, L.A.N. (2019). Pengaruh pemilihan material terhadap kekuatan rangka main landing gear untuk pesawat UAV. Jurnal Teknologi dan Terapan Bisnis (JTTB), 2(1), 48-52.
[9] Hearn, E.J. (1997). An Introduction to the Mechanics of Elastic and Plastic Deformation of Solids and Structural Materials. Edition 3, Scotprint, Musselburgh.
[10] Norton, R.L. (2011). Machine Design An Integrated Approach. Edition 4, Pearson Prentice Hall, Upper Saddle River-New Jersey.
[11] Figliola, R.. & Beasley, D.E. (2011). Theory and Design for Mechanical Measurements. Edition 6, John Wiley, Hoboken-New Jersey.
[12] Budiarto, M.A. (2019). Simulator Kendali Kursi Roda Menggunakan Sensor Flex Wireless Berbasis Mikrokontroler. Proyek Akhir, Fakultas Teknik Universitas Yogyakarta, Yogyakarta.
[13] Halliday, D.R., Resnick & Walker, J. (2014). Fundamental of Physics. Edition 10, Wiley and Sons, New York.