Productivity Analysis of Crude Palm Oil (CPO) in PT. Ramajaya Pramukti Using Value Stream Mapping Approach
Abstract
This study aims to analyze the productivity of CPO processing using Value Stream Mapping (VSM) approach. A case study conducted in PT. Ramajaya Pramukti, Indonesia. The research method used the VSM and Process Activity Mapping (PAM) to determine wastes in the process flow of CPO production. The data was collected in 1 month. The preliminary result of CPO productivity process was average of 73.67%. Based the Future Value Stream Mapping (FVSM) the CPO processing time can be efficient from 1.981 seconds/kg to 1.963 seconds/kg. The productivity processing for value added 1.525 seconds/kg, which non value added of 0.012 and the non necessary value added of 0.383 seconds/kg. The quality of raw materials was the biggest waste contributor. It was caused a longer processing time due to poor quality of raw materials.
##Keywords:##
Crude Palm Oil, Value Stream Mapping, Waste
Published
Nov 30, 2021
How to Cite
PRATAMA, Dhimas Budhi; SUSILAWATI, Anita.
Productivity Analysis of Crude Palm Oil (CPO) in PT. Ramajaya Pramukti Using Value Stream Mapping Approach.
Journal of Ocean, Mechanical and Aerospace -science and engineering-, [S.l.], v. 65, n. 3, p. 107-111, nov. 2021.
ISSN 2527-6085.
Available at: <https://isomase.org/Journals/index.php/jomase/article/view/258>. Date accessed: 19 aug. 2024.
doi: http://dx.doi.org/10.36842/jomase.v65i3.258.
References
[1] Roghanian, P., Rasli, A. & Gheysari, H. (20212). Productivity through effectiveness and efficiency in the banking industry, Procedia - Social and Behavioral Sciences, 40, 550-556.
[2] Susilawati, A. (2021). Productivity enhancement: lean manufacturing performance measurement based multiple indicators of decision making. Production Engineering Research Development. 15, 343-359. https://doi.org/10.1007/s11740-021-01025-7.
[3] Prakash, A., Jha, S., Prasad, K. & Singh, A. (2017). Productivity, quality and business performance: an empirical study, International Journal of Productivity and Performance Management, 66, 78-91. 10.1108/IJPPM-03-2015-0041.
[4] Yunita, F. (2015). Production Efficiency of CPO (Crude Palm Oil) at PT. Agro Masang Perkasa Plantation Unit Palm Oil Mill in Agam Regency. Payakumbuh State Agricultural Polytechnic.
[5] Paramawardhani, H., & Amar, K. (2020). Waste identification in production process using lean manufacturing: A case study. Journal of Industrial Engineering and Halal Industries, 1(1), 39-46.
[6] Pujotomo, D. & Raditya, A. (2011). Application of lean manufacturing to reduce waste in SME scale industries, Journal of Industrial Engineering, 6 (3), 137-146.
[7] Susilawati, A., Tasri, A. & Arief, D.S. (2019). A framework to improve equipment effectiveness of manufacturing process - a case study of pressing station of crude palm oil production, Indonesia, IOP Conference Serries: Material Science. Engineering, 602 012041.
[8] Dixit, Abhishek & Dave, Vikas & Singh, Alakshendra. (2015). Lean Manufacturing: An Approach for Waste Elimination. International Journal of Engineering Research and. V4. 10.17577/IJERTV4IS040817.
[9] Poksinska, B. & Swartling, D. (2018). From successful to sustainable Lean production – the case of a lean prize award winner, Total Quality Management & Business Excellence, 29(9-10), 996-1011.
[10] Seth, D., Seth, N. &Goel, D. (2007). Application of value stream mapping for minimization of wastes in the processing side of supply chain of cottonseed oil industry in Indian context, Journal of Manufacturing and Technology, 19, 529-550.
[11] Susilawati, A., Sarwar, M., Darji, T. & Agusti, N. (2021). Analysis of production process in small business using value stream mapping approach. Journal of Ocean, Mechanical and Aerospace -Science and Engineering-, 65(1), 31-35. doi:10.36842/jomase.v65i1.235.
[12] Hines, P. & Rich, N. (1997). The seven value stream mapping tools, International Journal of Operations & Production Management, 17(1), 46-64.
[13] Doğan, Nuri Özgür & Simsek Yagli, Burcu. (2019). Value Stream Mapping: A Method That Makes the Waste in the Process Visible. 10.5772/intechopen.83798.
[14] Sholihin, M. (2018). Analysis of Crude Palm Oil (Cpo) Productivity Using the Value Stream Mapping (VSM) Method (Case Study: PTPN V Sei. Galuh, Kampar, Riau). Riau University, Riau.
[15] Toyota Motor Corporation. 2006. Toyota Production System: Kaizen Standardization of Work. Jakarta (ID): Pustaka Binaman Pressindo.
[16] Hines, P. & Taylor, D. (2000). Going Lean. Lean Enterprise Research Centre Cardiff Business School, Cardiff, UK, 3-43.
[17] Arief, D.S., Fitra, E., Minarni, M., Herman, H. & Salambue, R. (2018). Modeling of control system on sorting palm fruit machine by using arduino microcontroller, Journal of Ocean, Mechanical and Aerospace -Science and Engineering-, 52(1), 1-5.
[2] Susilawati, A. (2021). Productivity enhancement: lean manufacturing performance measurement based multiple indicators of decision making. Production Engineering Research Development. 15, 343-359. https://doi.org/10.1007/s11740-021-01025-7.
[3] Prakash, A., Jha, S., Prasad, K. & Singh, A. (2017). Productivity, quality and business performance: an empirical study, International Journal of Productivity and Performance Management, 66, 78-91. 10.1108/IJPPM-03-2015-0041.
[4] Yunita, F. (2015). Production Efficiency of CPO (Crude Palm Oil) at PT. Agro Masang Perkasa Plantation Unit Palm Oil Mill in Agam Regency. Payakumbuh State Agricultural Polytechnic.
[5] Paramawardhani, H., & Amar, K. (2020). Waste identification in production process using lean manufacturing: A case study. Journal of Industrial Engineering and Halal Industries, 1(1), 39-46.
[6] Pujotomo, D. & Raditya, A. (2011). Application of lean manufacturing to reduce waste in SME scale industries, Journal of Industrial Engineering, 6 (3), 137-146.
[7] Susilawati, A., Tasri, A. & Arief, D.S. (2019). A framework to improve equipment effectiveness of manufacturing process - a case study of pressing station of crude palm oil production, Indonesia, IOP Conference Serries: Material Science. Engineering, 602 012041.
[8] Dixit, Abhishek & Dave, Vikas & Singh, Alakshendra. (2015). Lean Manufacturing: An Approach for Waste Elimination. International Journal of Engineering Research and. V4. 10.17577/IJERTV4IS040817.
[9] Poksinska, B. & Swartling, D. (2018). From successful to sustainable Lean production – the case of a lean prize award winner, Total Quality Management & Business Excellence, 29(9-10), 996-1011.
[10] Seth, D., Seth, N. &Goel, D. (2007). Application of value stream mapping for minimization of wastes in the processing side of supply chain of cottonseed oil industry in Indian context, Journal of Manufacturing and Technology, 19, 529-550.
[11] Susilawati, A., Sarwar, M., Darji, T. & Agusti, N. (2021). Analysis of production process in small business using value stream mapping approach. Journal of Ocean, Mechanical and Aerospace -Science and Engineering-, 65(1), 31-35. doi:10.36842/jomase.v65i1.235.
[12] Hines, P. & Rich, N. (1997). The seven value stream mapping tools, International Journal of Operations & Production Management, 17(1), 46-64.
[13] Doğan, Nuri Özgür & Simsek Yagli, Burcu. (2019). Value Stream Mapping: A Method That Makes the Waste in the Process Visible. 10.5772/intechopen.83798.
[14] Sholihin, M. (2018). Analysis of Crude Palm Oil (Cpo) Productivity Using the Value Stream Mapping (VSM) Method (Case Study: PTPN V Sei. Galuh, Kampar, Riau). Riau University, Riau.
[15] Toyota Motor Corporation. 2006. Toyota Production System: Kaizen Standardization of Work. Jakarta (ID): Pustaka Binaman Pressindo.
[16] Hines, P. & Taylor, D. (2000). Going Lean. Lean Enterprise Research Centre Cardiff Business School, Cardiff, UK, 3-43.
[17] Arief, D.S., Fitra, E., Minarni, M., Herman, H. & Salambue, R. (2018). Modeling of control system on sorting palm fruit machine by using arduino microcontroller, Journal of Ocean, Mechanical and Aerospace -Science and Engineering-, 52(1), 1-5.
